1-8 Tap Drill Size (7/8 in), Clearance Hole and Depth

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The tap drill for 1-8 UNC is 7/8" (0.8750 in, 22.22 mm), which gives about 77% of full thread depth. The exact 75% hole is 0.8782 in (22.31 mm). The table lists every number, letter, fractional and metric drill that gives between 55% and 90% thread, so you can work from the bits you own.

DrillTypeinmmThreadNote
55/64"fraction0.859421.8387%deep, hard to tap
22.1 mmmetric0.870122.1080%deep, hard to tap
22.2 mmmetric0.874022.2078%
7/8"fraction0.875022.2277%chart drill
22.3 mmmetric0.878022.3075%
22.4 mmmetric0.881922.4073%
22.5 mmmetric0.885822.5070%
57/64"fraction0.890622.6267%easier to tap
29/32"fraction0.906223.0258%easier to tap
Thread % = (major diameter − drill) × TPI ÷ 0.01299 (Machinery’s Handbook), for 1-8 UNC; our arithmetic. Bold = the usual chart drill. Below about 68% the tap turns more easily, which helps in stainless steel and with small taps.

About the 1-8 thread

1-8 is the coarse 1 in thread, 8 threads per inch, often described as “1 in 8 TPI”: large anchor rods and hold-down rods, structural and machinery bolts, heavy equipment and agricultural implements. It is the largest size in our per-size set and the point where tapping by hand stops being practical in steel.

7/8 in (0.875 in) is the chart drill at about 77% thread; 57/64 in gives about 67%. A 1 in tap needs a large tap wrench or a machine, a rigid setup and plenty of cutting fluid, and many shops cut threads this size on a lathe, or use a nut or a weld nut instead of tapping the part.

1-8 thread dimensions

DimensionValueAlso
Nominal diameter1.0000 in25.40 mm
Threads per inch8pitch 0.1250 in (3.175 mm)
Basic pitch diameter0.9188 in23.338 mm
Basic minor diameter (nut)0.8647 in21.963 mm
Tensile stress area0.6057 in²390.80 mm²
1-12 UNF (same diameter): tap drill59/64" (0.9219 in)72% thread
Basic (nominal) dimensions from the ASME B1.1 profile: E = D − 0.649519 P, D1 = D − 1.082532 P, As = 0.7854 (D − 0.9743 P)². Our arithmetic.

Clearance hole for 1 in

The tapped hole is in the part that holds the thread; the part being clamped gets a clearance hole the bolt passes through. For 1 in a normal fit is 1-1/32" (1.0312 in). Never drill the clearance part with the tap drill: the screw will not pass.

FitDrillDiameter
Close fit1-1/64"1.0156 in
Normal fit1-1/32"1.0312 in
Loose fit1-1/16"1.0625 in
From the clearance hole tables our clearance hole calculator uses.

How deep to drill a blind 1-8 hole

Part materialFull thread wantedDrill depth (full diameter)Depth to drill tip (118°)
Steel or cast iron (1 × diameter)1.000 in1.875 in (about 1-7/8″)2.139 in (about 2-1/8″)
Aluminium or brass (2 × diameter)2.000 in2.875 in (about 2-7/8″)3.139 in (about 3-1/8″)
Plug tap (5 tapered threads) + 2 threads of chip room below the tap + the 118° drill point. Same rules as our tapped hole depth calculator, where you can change any of them; why 1 × and 2 ×: thread engagement chart.

Wrench size and torque for 1 in

  • Hex cap screw: 1-1/2 in wrench; heavy hex: 1-5/8 in
  • Socket head cap screw: 3/4 in hex key
Bolt gradeDryLubricated
Grade 2250 ft-lb187 ft-lb
Grade 5644 ft-lb483 ft-lb
Grade 8909 ft-lb681 ft-lb
T = K × D × F with F = 75% of minimum proof load (SAE J429) and K = 0.20 dry, 0.15 lubricated: a general starting figure, not a spec. See the bolt torque chart. The maker’s torque always takes precedence.

Threads easily mistaken for 1-8

ThreadDiameter (in)Diameter (mm)Pitch
1-8 UNC (this page)1.000025.408 TPI (3.17 mm)
1-12 UNF1.000025.4012 TPI (2.12 mm)
M24 x 30.944924.003 mm (8.5 TPI)
M24 x 20.944924.002 mm (12.7 TPI)
Threads within 6% of the same diameter, from our UNC/UNF and metric charts. None of them interchange with this one.

Tips for tapping 1-8

  • Drill in stages (for example 1/2 in, then 3/4 in, then 7/8 in) so the large bit cuts on centre.
  • In aluminium, aim for at least 2 in of engagement (2 x diameter).
  • Hex cap screws of this size take a 1-1/2 in wrench; heavy hex 1-5/8 in.
  • The 1 in fine thread is 1-12 UNF, and 1-14 (UNS) is also found on some equipment; check the pitch with a gauge before buying a tap.

Frequently asked questions

What size drill bit for a 1-8 tap?

7/8" (0.8750 in), which gives about 77% thread. The exact 75% size is 0.8782 in (22.31 mm).

How deep should a blind 1-8 hole be?

For a full thread of 1 × diameter in steel, drill about 1.875 in (about 1-7/8″) at full diameter with a plug tap, or 2.139 in (about 2-1/8″) to the drill tip; in aluminium, about 2.875 in (about 2-7/8″).

What is the 1-8 tap drill in mm?

22.3 mm is the nearest 0.1 mm drill to the 75% size and gives 75% thread.

What does 1 in 8 TPI mean?

A 1 in diameter thread with 8 threads per inch: the 1-8 UNC coarse thread.

How much thread engagement does a 1-8 bolt need?

About 1 in (1 x diameter) in steel and about 2 in in aluminium, so that the bolt fails before the thread strips. The thread engagement chart explains the rule.

Sources and method

Every dimension and percentage on this page is computed from the formulas listed, not copied from another chart. Values are basic (nominal); real parts are made to tolerance classes (2A/2B for inch, 6g/6H for metric).

  1. ASME B1.1 and FED-STD-H28/2B (Unified inch), ISO 68-1 and ISO 261 (metric): basic thread profile and stress area formulas.
  2. Machinery’s Handbook (Industrial Press): percentage-of-thread relation used by our tap drill size calculator.
  3. ASME B94.11M twist drill series (number, letter, fractional); 0.1 mm metric drill steps.
  4. ISO 273 metric clearance holes; inch close, normal and loose fits as published in the ASME B18.2.8 clearance classes.
  5. SAE J429 and ISO 898-1 proof strengths; T = K × D × F torque relation (see our bolt torque chart for the full method).
  6. Wrench and hex key sizes: ASME B18.2.1, ASME B18.3, ASME B18.6.3, ISO 4014/4017, DIN 933 and ISO 4762 values as widely published.

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Last reviewed: 24 October 2026. How we build and check our data: methodology and corrections. Spotted an error? Please let us know.